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Bottles & tubes

— APPLICATION

HDPE and PP for blow-moulded bottles and tubes

Choosing an HDPE blow moulding grade starts with the contents. Washing-up liquid, shampoo and motor oil can all crack a stressed bottle wall during months on a shelf. Before that, the parison has to hang from the die without sagging and swell into the mould evenly. This page covers HDPE, PP and LDPE for blow-moulded bottles, and HDPE for the moulded shoulders of tubes.

Unlabelled blow-moulded bottles in white, grey and clear plastic with two squeeze tubes, one tube in teal

— REQUIREMENTS

What a bottle has to do

The parison is the first test. It has to hang from the die long enough for the mould to close without thinning at the top. It also has to swell by a predictable amount, or the wall ends up thicker or thinner than the design.

After that the bottle is filled, capped and stacked on a pallet, so it must take top load without buckling. Surfactants in detergents and shampoos attack the wall where it is under stress: the neck, the handle, the pinch-off. Oils and solvents can soften it. Food and cosmetics bottles add taste, odour and gloss to the list, and a squeeze bottle has to spring back after every use.

— SELECTION

Choosing HDPE for bottles: ESCR, stiffness or clarity

HDPE is the default for opaque bottles. Higher density adds stiffness and top load but lowers stress-cracking resistance, so detergent and chemical bottles need a grade that balances the two. A broad molecular-weight distribution gives the melt strength that keeps the parison stable.

Data sheets usually give ESCR as a full-notch creep test (FNCT, ISO 16770): hours to failure under load in a surfactant solution. The result depends on the stress, the solution and the temperature, so compare figures only when all three match.

Clarified PP random copolymer is the route to clear or high-gloss bottles. It also holds its shape at higher temperatures than polyethylene. LDPE suits soft squeeze bottles and vials, where flexibility matters more than stiffness.

Tube shoulders follow the same logic as an HDPE closure grade: stiff enough to hold the thread, with low taste and odour.

— GRADES

Grades we can supply

HDPE melt flow may be quoted at 190 °C under different loads, so check the test conditions before comparing two grades.

— NEED HELP CHOOSING?

Not sure which grade fits?

Send us the bottle size and weight, what goes in it and the machine you blow it on.

— PROCESSING

Extrusion and injection blow moulding

Most HDPE and PP bottles are extrusion blow moulded: a parison is extruded, clamped in the mould and inflated. Injection blow moulding starts from a moulded preform and gives a precise neck, which suits small bottles and vials. Coextruded bottles put a different grade in each layer, such as a clear outer skin. Tube shoulders are injection or compression moulded onto an extruded sleeve.

Extrusion blow moulding

Blow moulding

Injection moulding

Compression moulding

— DOCUMENTATION

Food, cosmetics and recycled content

A food bottle needs a declaration of compliance under Regulation (EU) No 10/2011 from the bottle maker, supported by the producer's declaration for the grade. For cosmetics, the safety report under Regulation (EC) No 1223/2009 must cover the characteristics of the packaging material, in particular its purity and stability (Annex I). From 2030 at the earliest, Regulation (EU) 2025/40 sets minimum recycled content: 10% for contact-sensitive plastic packaging other than PET, such as cosmetics and most food bottles, 30% for single-use drinks bottles and 35% for most other plastic packaging.

— FAQ

Common questions

Which ESCR HDPE grade suits detergent bottles?

Can PP replace HDPE in a bottle?

Do you supply HDPE for tube shoulders?