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Jerry cans & drums

— APPLICATION

HDPE for jerry cans, drums and industrial containers

An HDPE drum grade is judged in a test report. The full container has to survive a drop at freezing temperatures and weeks under a warm stack, with the real contents inside. Jerry cans, L-ring drums and tight-head drums for chemicals, agrochemicals and pharmaceutical liquids are blow moulded from high molecular weight HDPE. This page explains what that material has to deliver and how we support the design-type file.

White HDPE jerry cans and a small plastic drum lying on its side, with a smaller teal jerry can in front

— REQUIREMENTS

What industrial packaging HDPE must survive

For dangerous goods, a jerry can or drum is approved as a design type after a fixed series of tests. Under ADR and RID, plastics drums and jerricans are cooled to -18 °C or lower before the drop test, so impact strength has to hold at that temperature. Containers for liquids are then stacked for 28 days at 40 °C or more, under the weight of a stack at least 3 metres high. They also face leakproofness and internal pressure tests.

The contents come first, though. To prove compatibility, filled samples are stored for six months with the product they will carry, or tested with standard liquids that stand for it.

— SELECTION

HDPE for jerry cans: molecular weight, ESCR and stiffness

Large containers need very high molecular weight HDPE. The melt has to hold a heavy parison without sagging, and long chains give the toughness for a cold drop. These grades flow so little that melt flow rate is quoted at 190 °C/21.6 kg, not the 2.16 kg load used for most injection grades.

Within that family the choice is a balance. More stiffness lets you cut wall weight and still pass the stacking test. Stress-cracking resistance matters most with surfactants and wetting agents, which is why one of the standard test liquids is a wetting solution. Light-weight designs lean on stiffness; big drums lean on impact.

Not every industrial container is blow moulded. Pails and buckets are injection moulded, often in impact PP for cold-store toughness. Flexible IBCs (big bags) are woven from PP tape; see raffia, tapes and strapping.

— GRADES

Grades we can supply

Compare blow-moulding HDPE melt flow only with figures measured at the same load.

— NEED HELP CHOOSING?

Not sure which grade fits?

Send us the container size, what it will carry, its packing group and the tests it has to pass.

— PROCESSING

Blow moulding large parts

Jerry cans and drums are extrusion blow moulded; large drums usually run on an accumulator head that pushes out the whole parison in one stroke. Parison programming sets the wall distribution. The handle and the pinch-off are the usual weak points in drop and stress-cracking tests, so they decide how much wall you can take out. Tell us the container size, its weight and your head type.

Extrusion blow moulding

Injection moulding

— DOCUMENTATION

Period of use and recycled content

Plastics drums and jerricans may carry dangerous goods for five years from their date of manufacture, unless the competent authority approves otherwise, and for a shorter period where the substance carried calls for it (ADR and RID, 4.1.1.15). Packaging for the transport of dangerous goods is exempt from the recycled-content minimums of Regulation (EU) 2025/40 (Article 7(4)), so a jerry can for hazardous contents is not obliged to take recycled material. For the test file, we supply producer data such as FNCT and cold impact values.

— FAQ

Common questions

Is there a UN approved jerry can HDPE?

What does a pharmaceutical or medical jerry can need?